Lean Empowerment – Part 5: Where Are All the Orders?

Let’s revisit the company we’ve been using in our Lean Empowerment Series and catch up with them a few months after fully implementing their Lean Transformation Project. We’ve been following the workers progress as they’ve been learning all about Lean. In Part 1 and Part 2, they became empowered by successfully finding areas with impeded […]

Lean Empowerment – Part 4: Sharing Work Aids

Settling into a New Culture As we continue our Lean Empowerment series, we check back with the same company to review their progress and see how their new Lean Culture is evolving. In Lean Empowerment Part 1 and Part 2, the workers chose shadow boards from their Lean Toolbox to resolve a number of ongoing issues. […]

Lean Empowerment – Part 3: Rejecting Bad Material

This week, we continue to follow one of my client’s, who we also featured in Lean Empowerment Part 1 and Part 2. You will learn how Lean Systems enabled workers to reject bad material. This Lean Empowerment action resolved several negative issues. Workers were able to transform an impeded process into a smoothly operating workflow, […]

The Industrial Revolution 4.0: The Internet of Things

The Internet of Things The fourth industrial revolution, The Internet of Things, is well underway. Some are calling it Manufacturing 4.0, although I think this is a limited view. Let’s briefly recap the major industrial milestones. Many consider the steam engine to be the first industrial revolution. The second industrial revolution started with the conveyor […]

Mapping Workflow to Improve Customer Service

  What should flow look like?  More importantly, is the current flow on the factory floor truly serving our customers’ needs? To answer this, we must work our way backward from the customer’s needs and buying habits, allowing the customer to dictate flow. For example, the customer often procures materials or services for a project. […]